Not All Backpressure Valves are Created Equal
The True Blue Series RVDT has been the undisputed king of relief/backpressure valves virtually since its inception. It features a PTFE diaphragm backed with Viton for super sensitivity, the patented Fail-Dry early warning vent, high flow rate and easy adjustment. It is ideal for regular relief, backpressure, anti-siphon, by-pass…virtually anything dealing with pressure “upstream.” Because the RVDT offers so much, it is easy for competitors to make a cheaper valve. But beware if the discount valve claims to be the same. As you can see from the photos below, the competitor’s Series BPV valve offers a lot less.
First, let’s take the valves apart.
The most obvious advantage the RVDT has is the size of the internal inlet orifice.
Plast-O-Matic valve shown on the left; BPV valve shown at right.
Compare inlet orifices on 3/4″ valves: The kidney-shaped Plast-O-Matic inlet orifice (below left) is approximately 400% larger than the BPV orifice (below right).
Notice also that the inlet flow transition area extends halfway around the Plast-O-Matic valve…it is non-existent on the BPV valve.
Second, let’s measure the main internal orifice in the valves. Here’s the BPV valve…
It’s simple: The big orifice inside the Plast-O-Matic valve — together with the kidney-shaped inlet orifice and large flow transition area — allows substantially more liquid flow than the BPV. Although both valves are the same 3/4″ pipe size, you can easily see that the Plast-O-Matic product has a lot more engineering behind it.
Finally, you should be aware that the competitive valve uses a compact, low-throughput body, and a small “one-size-fits-all” spring. According to Andy Ryan, Tech Services Manager at Plast-O-Matic, “a short, universal spring has an advantage in that it results in a low-cost compact valve, but the performance cost is just too high.” He explains that the amount of force required to move a short spring with a high spring rate is substantially higher than the force required to move a longer spring with a lower spring rate the same distance. “Once a valve cracks open, it requires overpressure to open farther. A ‘soft’ spring with a lot of travel simply requires much less overpressure to compress and provide flow.” Andy adds that the lower spring rate of the longer spring also provides finer adjustability. The adjusting screw also adds to this attribute: “The fine thread on the RVDT enables the user to set it more accurately.”
In place of the “fits-all” spring, the RVDT provides two — one spring for higher settings, and a second spring for lower settings. Trying to use just one spring to cover the entire range of pressure settings is a bit like trying to play a round of golf with just a five iron in your bag. It can be done, but your score will be lousy.
Incidentally, you may have noticed that the external size of the 3/4″ BPV valve is larger than the 3/4″ Plast-O-Matic RVDT. Perhaps this is to create the illusion of a heavy-duty valve? In reality, it’s simply a lot of excess plastic.
Please click on the appropriate link for web page with complete specifications:
- Series RVT and RVD
- Series RVDM
- Series RVDT
- Series RVTX
- or simply click here and request our complete Catalog RV…
- What, How, Where & Why of Relief Valves
explains the application of relief valves as backpressure valves, regular relief, anti-siphon, and how to select a relief valve.
- Explanation and diagram of the patented Fail Dry safety vent.
- 5 Most Common Mistakes When Specifying Valves
- Valve Pressure Loss & Flow – Q&A and Equations
(Explains Cv and Delta P, how to better specify valves, etc.)
Note: For complete information contact our Technical Services group to discuss your specific needs, or please use the “Request for Quote” link to initiate the process.